Filgiant® Sterilizing-grade Hydrophobic Filters

Sterilizing-grade hydrophobic filters are the core components used in industrial fields such as pharmaceuticals, biotechnology, food and beverage, and electronics to ensure the sterile state of gases and specific liquids. The most used material for hydrophobic sterilizing-grade filtration membranes is polytetrafluoroethylene (PTFE), which has extremely low surface energy and exhibits outstanding hydrophobic properties. Additionally, PTFE has strong chemical inertness and can withstand strong acids, strong bases, various organic solvents, and corrosive chemicals. This enables PTFE to be used for filtering corrosive non-aqueous liquids. The strong hydrophobic property makes filters an ideal choice for gas filtration. In humid air or steam environments, the filter membrane would not be wetted by condensation water and clogged, thus ensuring the stable flow of gases.

Filgiant® PTFE Sterilizing-grade Hydrophobic Filters

Amerigo Scientific offers Filgiant® sterilizing-grade hydrophobic filters, which are composed of single-layer or double-layer polytetrafluoroethylene (PTFE) membranes and polypropylene components. These filters possess excellent chemical compatibility and characteristics such as high flow rate, high flux, and no fiber shedding. Various filter sizes and connectors are available to meet extensive usage requirements.

Product Features

  • The filter membrane made of PTFE, withstanding multiple sterilization cycles;
  • Retaining particles of size down to 0.01μm though physical retention and charge adsorption;
  • High-temperature and high-pressure tolerance;
  • Good chemical compatibility, pH 1-14 tolerance;
  • Suitable for the scale ranging from R&D to manufacture

Filter Applications

  • Vent filters for storage tanks, fermentation tanks, and WFI tanks;
  • Gas sterile filtration of compressed air/clean pipelines;
  • Sterile filtration of input/output gases in bioreactors;
  • Sterile filtration of non-aqueous liquids

Product Parameters

Filter type Disk Filter Capsule Filter Cartridge Filter
Single layer/Double layer Single layer/Double layer Single layer/Double layer
Nominal size Φ50mm 1/2.5/5/10/20 inch 2.5/5/10/20/30 inch
Membrane pore size 0.22μm/0.22+0.22μm
Effective filtration area 13.8cm² 0.04/0.16/0.33/0.65/1.3m² 0.16/0.33/0.65/1.3/1.95m²
Filter components and structure Filter membrane Hydrophobic Polytetrafluoroethylene (PTFE)
Support layer Polypropylene (PP)
Housing/structural components Polypropylene (PP)
Vent O-ring Silicone Silicone --
O-ring -- -- Silicone/EPDM/FKM
Maximum operating differential pressure Forward:5.5bar (80psi) at 25°C; 1.7 bar (25psi) at 80°C Forward:5.5bar (80psi) at 25°C; 1.7 bar (25psi) at 80°C Forward:5.5bar (80psi) at 25°C; 1.7 bar (25psi) at 80°C
Reverse:2.1bar (30psi) at 25°C Reverse:2.1bar (30psi) at 25°C Reverse:2.1bar (30psi) at 25°C
Maximum inlet pressure -- 0.65Mpa --
Bubble point ≥1100mbar (100%, IPA bubble point at 25°C)
Water intrusion (at 2500mbar) 2.5 inch:≤0.2ml/min; 5 inch:≤0.4ml/min; 10 inch:≤0.8ml/min; 20 inch:≤1.6ml/min
Sterilization resistance Offline: 126 °C /60 minutes, 3 times Offline :126°C/30 minutes, 30 times (SIP not allowed) Offline :126°C/60 minutes, 50 times
SIP: Forward :142°C/30 minutes, 200 times
Reverse :126°C/60 minutes, 25 times
(not exceeding the maximum operating pressure difference of cartridge)
Cleanliness Complying with 21CFR21 0.3(b)(6) of "None fiber release"
Bacterial endotoxin ≤ 0.25 EU/ml
Biosafety test All materials of the filter element meet USP <88> , Class VI -70°C biosafety evaluation of plastic materials
Bacteria retention The bacterial retention rate of products was tested according to the test method of ASTMF838 and with the defective Pseudomonas (ATCC19146), and the minimum retention rate was 107cfu/cm².
Aerosol test The retention rate for Brevundimonas diminuta (ATCC 19146) aerosol was tested referring to the requirements of PDA TR40, and the minimum retention rate was 107cfu/cm².

Pressure Drop and Gas Flowrate

Figure 1. Filgiant® Hydrophobic Gas Filter (0.22μm) - Pressure Drop and Gas Flowrate

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